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Commercial SPF evidence guide

Silicone vs. Acrylic Coatings for Commercial SPF Roofs

Compare named acrylic and silicone documentation, dry-film yield, drainage limits, and reflectance reporting before choosing an SPF protective coating.

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Quick answer

What you need to know

There is no chemistry-only winner. Compare the named system’s substrate compatibility, drainage restrictions, required dry-film thickness, application window, and warranty. Our worked comparison shows why equal gallons of two products do not necessarily leave equal dry films.
Evidence and methodPublic-source document review and original owner decision aids. Examples are labeled; no Score project results or independent product tests are claimed. Documents checked November 1, 2026. Current project requirements and manufacturer instructions control.

Start with named products, not a generic ranking

Acrylic and silicone identify families of materials, not complete roof specifications. To make the comparison auditable, we examined Gaco A48 acrylic data, revised April 2024, and the Gaco S20/SPF specification, revised May 2026. This is a two-document comparison, not a market-wide test or a claim that Score offers either particular system.

QuestionA48 documentS20/SPF document
Volume solids54%95%
Water exposureNot intended for surfaces prone to standing water; states a minimum drainage slopeUse the full system and applicable warranty; do not infer that drainage defects are acceptable
Existing siliconeExplicitly says not to apply over existing silicone coatingsCompatibility and preparation must be established for the actual substrate
Reflectance reporting“After soiling” values carry a CRRC Rapid Rating footnoteReports initial and after-soiling values; the excerpt does not establish an identical exposure protocol

The equal-gallons comparison that can mislead an owner

Our calculation: one US gallon spread uniformly over 100 square feet produces about 16.04 wet mils: 231 cubic inches ÷ 14,400 square inches × 1,000. At 54% volume solids, theoretical dry film is about 8.7 mils; at 95%, about 15.2 mils. At this equal wet volume, the second theoretical film is about 1.76 times as thick.

This does not establish that either product should be installed at that rate. It excludes waste, texture, absorption, application tolerances, and system-specific minimums. It also says nothing by itself about durability. Its value is exposing why “same number of buckets” is not an equivalent scope.

Do not turn reflectance numbers into a false league table

The A48 sheet labels its after-soiling values as CRRC Rapid Rating. A number labeled “aged” or “after soiling” elsewhere may reflect a different procedure. Unless exposure method, colour, specimen, and test basis match, a side-by-side numerical ranking can imply comparability that has not been established.

For a defensible comparison, request the applicable rating entry, product identity, and test basis. Reflectance is not R-value, and a reflectance difference is not a predicted percentage reduction in the building’s energy bill.

Use a sequence of decisions

  1. Identify the existing coating and confirm compatibility.
  2. Resolve drainage and substrate suitability.
  3. Compare the required dry-film specification and verification method.
  4. Check the application window and future renewal requirements.
  5. Read the offered warranty’s coverage and exclusions.

The coating-candidate guide addresses whether restoration is appropriate. The warranty comparison explains why a silicone ponding exception in one sample form does not waive other conditions. For a project scope, see commercial roof coatings and SPF recoating.

Relevant service

Evaluate a roof coating scope

Bring the existing roof records and unresolved questions so the next investigation can be defined.Explore this service

Common questions

Frequently asked questions

Is silicone always better than acrylic?

No. The actual products, substrate, drainage, assembly, and application requirements must be compared.

Do equal gallons produce equal protection?

Not necessarily. Volume solids and specified dry-film thickness differ; quantity alone does not establish an equivalent scope.

Can A48 be applied over silicone?

The April 2024 A48 sheet says not to apply it over existing silicone coatings. Check current instructions for the exact products.

Are the calculations installation instructions?

No. They are theoretical volume calculations, not application rates, durability predictions, or design approvals.

Sources and further reading

Technical and program details were checked against the following primary or official sources. Product data and program terms can change.

  1. Gaco A48 acrylic product data, April 2024
  2. Gaco SPF-S20-22-10 system specification, May 2026
  3. Gaco coating sample warranty 5003, retrieved November 1, 2026

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